Products

Uzser OneMES

It runs production on one record, from the work order to the line, from quality to maintenance. Planning, the shop floor and quality see the same shift.

Production

The line does not leave the work order

Uzser OneMES keeps the work order, the line, downtime, quality and maintenance on the same production record. The plan reaches the machine, and the floor opens the same order.

Downtime, scrap and inspection are written on the work order. A serial number reads the route, the batch and the inspection back.

01Plan

The work order sits on the work center, the shift and the material.

02Line

A running, idle and stopped line are seen at the same time.

03OEE

Availability, performance and quality sit on the line.

04Quality

Inspection, the control chart and nonconformity are written on the product.

05Trace

Serial and batch are read together with the work order, the route and the inspection.

06Maintenance

The downtime reason and planned maintenance sit in the same equipment file.

Uzser OneMES production operations panel

Operations

The shift on one screen

Open work orders, running lines, hourly output, downtime causes and shift performance sit together.

When a line stops, material runs out or scrap crosses the limit, the alert falls on the same panel. The operator and management see the same event.

Live line monitoring and OEE

Shop floor

Line map and OEE

Welding, assembly, packaging and warehouse feed sit on the live map. A line is read as running, idle, down or in maintenance.

OEE splits into availability, performance and quality by line. The andon alert, the downtime reason and live output stay in one view.

Production plan and work order schedule

Planning

The work order sits on the machine

The schedule shows the line, the work center and the day together. A late order, capacity and material readiness do not leave the plan.

A new work order opens, and priority and load are visible. Planned maintenance stays on the same calendar.

Quality, process control and traceability

Quality

Inspection, chart and serial trace

Whether the control-chart reading is inside the limits, where the inspection queue stands, and who owns the nonconformity all sit on the product.

Enter a serial or a batch, and the work order, route, revision and inspection steps open backward. The trace is not searched in a folder.

Maintenance and downtime management

Maintenance

Downtime and maintenance in one file

Equipment health, unplanned downtime and upcoming maintenance are followed together. A breakdown opens with spare parts and work steps.

The technician sees the same machine file on a tablet. Planned maintenance stays on the calendar, so the line does not guess the cause later.

Scope

Where production sits

Work orders

The order ties target, completed quantity, status and due date to the line.

Line monitoring

A machine is running, idle, down or in maintenance. The live state is read on the map.

OEE

Availability, performance and quality split by line.

Planning

Schedule, capacity and material readiness sit in the same week.

Quality and SPC

The control chart, the inspection queue and nonconformity are written on the product record.

Traceability

Serial and batch open backward through the work order, the route and the inspection steps.

Maintenance and downtime

Downtime reason, planned maintenance and the breakdown order gather in the equipment file.

Andon

A line stop, material and quality alert open, and close on the floor.

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